Kingspan Insulated Panels - Australia

Health & Safety


  • Project Safety Management
    - Planning Supervisor appointment
    - Site management and supervision
  • Regulatory and Legal Requirements
    - The Health & Safety at Work Act 1974
    - The Management of Health & Safety at Work Regulations 1992
    - The Construction (Health, Safety & Welfare) Regulations 1996
    - The Construction (Design & Management) Regulations 1994
    - Health & Safety in Roof Work HSG33
    - Working at heights ACR[CP]001 : 2003
    - Fragility test ACR[M]001
    - ManSafe access systems and applications
    - Site installation safe working procedures method statements
  • Project programme
    - Roof(s)
    - Walls
  • Working area access
  • Welfare
  • Storage and Handling
  • Site meetings/schedules

Building Regulations Part L2 (England & Wales) & Building Standards Part J (Scotland)

Thermal Insulation - Elemental Method

  • MCRMA Paper 14, Technical Bulletin 11, BRE Information Paper 19 17/01 (Part L2) & BRE Report BR 262 (Part J)
  • Roofs - lifetime thermal U-value and performance
  • Walls - lifetime thermal U-value and performance
  • Rooflights - lifetime thermal U-value and performance
  • Provision of lifetime insulation continuity and performance
  • Thermal bridging effect analysis Y (Psi) Value (Part L2)
  • Condensation risk f-factor analysis (Part L2)
  • Whole building heat loss Alpha (a) Value analysis (Part L2)
  • Minimising thermal bridges and gaps in the insulation (Part J)
  • HVAC and building services integration and energy efficiency
  • Temperature Controlled Environment Systems - Coldstore - Chill - Clean rooms - Food processing - Pharmaceutical - Bio-technologies
  • Robust Standard Details (RSD’s)
Note: Kingspan can provide insulated roof and wall solutions using Whole Building Method or Carbon Emissions Calculation Method.

Condensation

  • Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)
  • Design to minimise the risk of condensation and mould growth, BRE Report BR 262 (2002 Edition)
  • BS 5250: 2002 - interstitial condensation and surface condensation
  • BRE Information Paper IP 17/01
  • Condensation risk f-factor
  • Cold/chill stores BS 5250 - reverse condensation
  • Robust Standard Details (RSD’s)

Airtightness

  • Building Regulations Part L2 (England & Wales) - Whole building air leakage 10.0m³/hr/m² at 50pa - lifetime performance
  • Kingspan Lo-Energy and Lo-Carbon Dioxide (CO2) emissions (project specific solutions) are available down to 5.0m³/hr/m² at 50pa and 2.0m³/hr/m² at 50pa - lifetime performance
  • Building Standards Part J (Scotland) - Minimise extraneous air leakage paths
  • Internal Temperature Controlled Environment Systems - Ceilings & walls 0.5m³/hr/m² at 50pa
  • Robust Standard Details (RSD’s)

Daylighting (Rooflights)

  • Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)
  • British Standards BS 4154
  • Safety and CDM
    - Fragility test ACR[M]001
  • Roof type and slope
    - pitched 4 degrees and over
    - low pitched 1.5 to 4 degrees
    - curved
  • Light transmission requirements
  • Solar gain control measures
  • Rooflight layout and area m²
  • Fire performance compliance
  • Lifetime - first maintenance and overall life
  • Rooflight type - in-plain or barrel vault
  • U-value - 2.2W/m²K (Parts L2 & J)
  • Physical properties
    - loadings
    - thermal expansion
  • Energy loss analysis
  • Robust Standard Details (RSD’s)

Roof Drainage

  • Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)
  • British Standards BS EN 12056-3: 2000
  • Rainfall rates, snow run-off and gutter flow calculations
  • Gutter type and profile
    - eaves
    - valley
    - boundary wall
    - hip
    - proprietary siphonic systems
  • Lengths, jointing methods, seals and fixings
  • Outlet design and downpipe type and sizes
  • Weir overflow(s)
  • Thermal Insulation - Y (Psi) Value & f-factor (Part L2)
  • Materials - galvanising, protective coatings - lining systems
  • Durability and lifecycle – minimum 30 years
  • Fire safety
  • Maintenance/cleaning requirements
  • Robust Standard Details (RSD’s)

Building Services Design, Energy Efficiency & Carbon Emissions (CO2)

  • Building Regulations Part L2 England & Wales) and Building Standards Part J (Scotland)
  • Integration of building fabric and services to optimise energy efficiency to reduce energy usage and Carbon Dioxide (CO2) emissions
  • Building services zonal requirements
  • Energy efficiency benchmarks and targets
  • Minimise Climate Change Levy (CCL) Tax, M&E plant size and energy operating efficiency
  • Commissioning of building services systems
  • HVAC services plant control and energy meters

Build Quality, Post Construction Testing & Handover

  • Project team - appointment of competent person(s)
  • Build quality complies with regulatory requirements, design specification and RSD’s
  • Thermographic inspection
  • Air pressurisation testing (over 1000m² - Part L2)
  • Building maintenance manual
  • Energy logbook

Fire Engineering – Property & Business Protection

  • Building purpose and use – fire risk assessment and fire engineering requirements
  • Property insurers requirements
  • Building Regulations 2000 B1-B5 (England & Wales)
  • Building Standards 1990 (Scotland)
    - Technical Standards Parts D & E
  • British Standards BS 476: Parts 3, 4, 6, 7, 11, 20 & 22
  • Fire precautions in hospitals (HTM 81)
  • Fire Safety Engineering BS 7974
  • A Guide for Fire Safety, Specification and Installation (EPIC)
  • Insurer requirements for business and property protection LPCB and FM Fire Certification
    - The LPC Design Guide for the Fire Protection of Buildings
    - Roofs LPCB - LPS 1181: 2003: Part 1 EXT-B
    - Walls LPCB - LPS 1181: 2003: Part 1 EXT-A, EXT-B & LPS 1208
    - Factory Mutual (FM) - roofs and walls - FMRC 4880 Class 1 unlimited height
    - Temperature Controlled Environment Systems
        LPS 1208 FR30 & FR60
        LPS 1181: 2003: Part 1 EXT-B
        LPS 1181: 2003: Part 2 INT-2 & INT-3
  • Fire Precaution (Workplace) Regulations 1999
  • Construction and Management Regulations
  • Single Storey Steel Framed Buildings in Boundary Conditions (Steel Construction Institute)
  • Robust Standard Details (RSD’s)

Structural

  • Building Regulations (England & Wales) Part A
  • Building Standards (Scotland) Part A
  • Insulated panel design methods ECCS Document No.115 2001
  • Steel cladding BS 5950: Part 6
  • Roof loading BS 6399: Part 1
  • Wind loading BS 6399: Part 3
  • Snow loading BS 6399: Part 2
  • Fixings - pull out and pull over values
  • Cold formed structural steelwork BS 5950: Part 5
  • Steelwork Tolerances - National Steelwork specification for Building Construction
  • Steelwork tolerances - British Structural Steelwork Association (BCSA) National Steelwork Specification (Black Book)
  • Internal Temperature Controlled Environment Systems
    - Ceiling and wall loadings
  • Robust Standard Details (RSD’s)

Acoustics

  • Building Regulations Part E (England & Wales) & Building Standards Part H (Scotland)
    - Requirement E1: Protection against sound from other parts of the building and adjoining buildings
    - Requirement E2: Protection against sound within a dwelling-house, etc.
    - Requirement E3: Control of reverberation in the common internal parts of buildings containing flats or rooms for residential purposes
    - Requirement E4: Acoustic conditions in schools
  • DfES Building Bulletin 93 (Education Buildings)
  • NHS Estates Hospital Technical Memorandum HTM 2045
  • British Standard BS 2750
  • Sound insulation in buildings
    - Airborne sound (flanking and direct transmission)
    - Impact sound (flanking and direct transmission)
    - External and internal noise levels
    - Indoor ambient noise levels
    - Room acoustics
  • Assessment of building acoustic requirements
  • Selection of roof and wall external envelope and internal lining/ceiling solutions
  • Robust Standard Details (RSD’s)

Weatherproofing

  • Building location and exposure classification
  • Roof type(s) and slope(s)
    - pitched - 4 degrees and over
    - low pitched - 1.5 to 4 degrees
    - curved - radius
  • Panels
    - Side laps
    - End laps
  • Rooflights
  • Weather seals and closures
  • Primary and secondary fasteners and locations
  • Interface details for windows, doors and openings
  • Interface details for joints, junctions, internal gutters, penetrations and abutments
  • Robust Standard Details (RSD’s)

Lifetime Durability

  • Client’s first maintenance and overall life requirements
  • Durability of buildings and building elements BS 7543
  • Roof and wall colour selection
  • External steel/aluminium substrate and coatings
    - HPS200 plastisol
    - 200 micron plastisol
    - PVDF - 27 micron
    - Celestia
    - Polyester
  • External - plain or stucco aluminium
  • Internal steel substrate coating systems
    - Bright White Polyester
    - 200 micron plastisol
    - Stelvetite foodsafe
    - Textured or smooth polyester foodsafe
  • Rooflights - GRP and Polycarbonate
  • Primary and secondary fasteners
    - Austenitic stainless steel
    - Carbon steel
  • Sealant and filler systems
  • Assess material incompatibility and bi-metallic corrosion risk
  • Project warranty requirements
    - Period to first maintenance (years)
    - Overall life expectancy (years)
    - Lifetime performance
          - Thermal - U-values and insulation continuity
          - Airtightness
          - Structural robustness
          - Coating systems
          - Ancillary components

Environmental Sustainability

  • Project environmental sustainability brief and objectives
  • International (Montreal and Kyoto Protocols), EU Directives and National Legislation
  • Zero ODP materials and specifications
  • Non-deleterious materials
  • EcoProfile - whole lifetime - products and systems
  • Whole Life Costs (WLC) - capital and operating
  • BREEAM rating - whole building
  • Energy efficiency
    - Minimising energy usage
    - Downsizing M&E plant
    - Minimising Carbon Dioxide (CO2) emissions
  • Rainwater recycling reduces mains water requirements
  • Assessment of embodied energy - whole life sustainability and end of life disposal

Robustness & Buildability

  • Building Regulations 2000 Part A
  • Construction interfaces identification and Robust solutions
  • Develop regulatory compliant Robust Standard Details (RSD’s)
  • Assess on-site construction buildability of selected solutionsand RSD’s.
  • ‘As built’ construction quality assessment
  • Project pre-tender and post-contact award specification and RSD package

Food & Hygiene Safety

  • Food Hygiene General Regulations 1970
  • EU Food Directives
  • UK Law - Food Safety (SI 1763 General Food Hygiene Regulations: 1995)
  • Regulations enforced by Local Authority Environmental Health Departments
  • Microban® Antibacterial Protection coatings for prevention of toxic mould and bacterial growth

Accreditation & Certification

  • BBA and BRE Certification Board Approvals
  • Fire Safety - Insurer Approved Fire Certification
  • External envelopes
      - LPCB LPS 1181: 2003: Part 1 EXT-A, EXT-B
      - LPCB Certification 1208
      - Factory Mutual (FM) - FR30, FR60 Class 1 unlimited height
    Temperature Controlled Environments
      - LPS 1208 FR30 & FR60
      - LPS 1181: 2003: Part 1 EXT-A, EXT-B
      - LPS 1181: 2003: Part 2 INT-2 & INT-3
    Regulatory BS 476: Part 22
  • Environmental Sustainability
    - EcoProfile - BRE Certification Board
    - Lo-Energy, Lo-Carbon (CO2) emissions design, construction and in-use specification
  • Quality Management Assurance
    - BS EN ISO 9001: 2000
    - EN 29002
    - BS EN ISO 14000

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Contact us

Kingspan Insulated Panels Pty Ltd.
38-52 Dunheved Circuit
St Marys
NSW 2760 
 

Tel : 02 8889 3000
Fax: 02 9673 5068
info@kingspanpanels.com.au